Industrial Power Conversion

Cooler, quieter and denser industrial converter evaluation

FluxWorx invites converter manufacturers and industrial power teams to evaluate International Patent Pending DFS as an active magnetic-control layer for reducing heat, EMI, switching stress and enclosure burden.

Industrial power conversion cabinets, DC buses and active magnetic converter technology in a rugged factory environment
The Challenge

Industrial converters are being pushed harder

Electrification, automation, high-power DC buses and harsh sites amplify switching loss, ringing, thermal stress, filtering bulk and reliability pressure.

Hard-switching stress

Ringing, overshoot and junction heating can accelerate device ageing.

Passive magnetic limits

Transformers, chokes and reactors usually act only after switching events.

Filtering and cooling bulk

Heatsinks, snubbers, shielding and filters consume cabinet volume.

Harsh-site derating

Heat, dust, vibration, poor power quality and long cables reduce margin.

DFS Opportunity & Process

Move part of control into the magnetic domain

DFS adds magnetic-domain control alongside semiconductors, passive magnetics and digital control. A partner can test whether an active magnetic assembly reduces electrical severity at the source while preserving required regulation, safety and reliability.

Industrial DC / AC
DFS active magneticsDFS magnetic steering concept
Regulated process load

Validation position: International Patent Pending under an internationally lodged PCT framework, supported by FEMM/FEA modelling and bench proof-of-concept work. Commercial performance remains application-specific and requires independent partner validation.

Benefits and outcomes to evaluate

Thermal margin

Compare converter loss and temperature rise under representative duty cycles.

EMI reduction

Screen conducted noise, ripple and potential filter or shielding changes.

Device stress

Measure switching waveform severity, overshoot and transient behaviour.

Power density

Assess heatsink, filter and enclosure reduction without assuming a result.

Reliability headroom

Evaluate operation under realistic environmental and load conditions.

Priority Applications

Priority industrial converter applications

These areas offer defined baselines and commercially relevant constraints for structured evaluation.

Motor drives and VFDs

Output conditioning, cable EMI, dV/dt stress and magnetic buffering.

Industrial DC buses

Controlled transfer among 400 V to 1500 V buses and regulated outputs.

Storage, UPS and microgrids

Bidirectional interfaces, surge management and load-step response.

Process and rugged power

Welding, electrolysis, mining, marine, rail and remote systems.

Partner Evaluation Pathway

Evidence-led diligence before commercial claims

Qualified partners can define one use case, compare a reference architecture, and decide whether to stop, extend, co-develop or license.

NDA patent and evidence review
Choose one converter and baseline
Model and bench thermal, EMI and transients
Licensing, paid evaluation or JDA decision

Industrial Power Conversion FAQs

What is the industrial power conversion opportunity for DFS?

DFS may allow part of a converter's regulation burden to move into active magnetic-domain control. Potential value areas include lower switching severity, heat, EMI, filtering burden and enclosure volume, all subject to partner testing.

Which industrial converters could be evaluated first?

Candidates include motor drives and VFDs, high-voltage industrial DC-DC stages, battery storage and UPS interfaces, EV charging, welders, electrolysers, and rugged mining, marine or rail power systems.

Is DFS already validated as a commercial industrial converter?

No. DFS has an internationally lodged PCT patent framework, FEMM/FEA modelling and bench proof-of-concept support, but product-specific performance, safety, manufacturability and reliability require independent partner validation.

What should an industrial evaluation measure?

A useful comparison should measure converter loss, thermal rise, device stress, switching-waveform severity, EMI, filter and heatsink requirements, load-step response, power density and reliability margin.